Integrated manufacturing of REciclable multi-material COmposites for the TRANSport sector

Vibration response spectra measured from a broad range of heavy goods road vehicles were analysed to produce five response PDS (three for steel leaf suspension and two for air ride suspension) representative of rigid body response of road transport vehicles. It is recommended that these five representative spectra be used to synthesise more realistic vibrations should have a positive impact on the optimisation of packaging designs and a corresponding reduction in packaging waste.ABSTRACTFor decades, numerous attempts at re?creating realistic (vertical) vibrations that purport to represent typical conditions during road transport have been proposed and published. This has and continues to result in a significant number of target power density spectra (PDS) for use in laboratory simulation of vibrations despite the fact that the underlying parameters that influence the vibrations (road surface unevenness and vehicle dynamics) remain largely unchanged. This paper seeks to address this situation by analysing published and measured PDS (129 in total) from a variety of vehicles and road types with the aim of establishing typical PDS. Through the analysis of the frequency of the first natural mode of these PDS, it was found that there exist five typical response PDS (three for steel leaf suspension and two for air ride suspension) that can be considered as representative vibration response PDS for road transport in general. These representative PDS were matched with a two degree?of?freedom quarter?car model representing the heave response of the rigid body motion of the vehicles. The analysis suggests that the higher frequency content of the measured data is not related to rigid body motion but emanates from drivetrain and, in some cases, structural vibrations. These usually comprise numerous harmonics of fixed and varying frequencies as well as transients. As these vibrations are impossible to classify based on vehicle type, it is recommended that the five quarter?car representative spectral models proposed in this paper—namely, for steel leaf spring suspended vehicles with heavy, moderate and light loads and air ride type vehicles with heavy and light loads—be used for laboratory simulation for the purpose of evaluating the vibration resistance of products and packaged systems. It is suggested that, for most packaged product, this is sufficient to test their ability to survive road transport vibrations. These will yield more realistic vibrations than those endorsed by standards organisations and should have a positive impact on the optimisation of packaging designs and a corresponding reduction in packaging waste. Finally, the need for further work aimed at developing methods to identify and extract fixed and varying discrete frequency vibration as well as transient vibrations was identified.

» Publication Date: 09/09/2024

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