Integrated manufacturing of REciclable multi-material COmposites for the TRANSport sector

A new type of assembled integral multi-ribbed composite floor system with novel wet joint and steel sleeve connections, which exhibits satisfactory strength and stiffness, was proposed in the previous study. To further study the flexural performances of the joints, six groups of specimens, including two cast in situ concrete slabs and four composite slabs sized 4700 mm × 1200 mm × 300 mm and 2450 mm × 1200 mm × 300 mm, were investigated under four-point flexural tests. Four main influence factors were experimentally studied, i.e., casting methods, joint amounts, shear span lengths, and steel sleeve layout directions, on the failure modes, crack distributions, and deflection–load carrying capacity relationship. Test results indicated that the proposed composite slab system could provide the ultimate bearing capacity lower by 7% than that of the cast in situ concrete slabs, largely exceeding the code-predicted strength. No strain difference between the steel sleeve connections and steel rebars indicated good wet joint connection behavior. More hollow-core sections and long shear spans increased the potential of interfacial splitting cracks, leading to a shorter elastic stage and lower elastic stiffness. A finite element model was further parametrically conducted to explore the structural performances. Finite element results also indicate that the precast concrete slab had a more significant influence on the failure loads than the influences of concrete compressive strength and lap-splice steel rebar strength. These findings indicate that the proposed composite slab systems possess a satisfactory performance in the ultimate bearing capacity and deformability. Thus, such an assembled integral multi-ribbed composite floor system can be widely applied in construction.

» Author: Wenbin Zhang

» Reference: doi: 10.3390/buildings14030822

» Publication Date: 18/03/2024

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